Oil Field Steam Generators: OTSG Systems for Enhanced Oil Recovery
Oil Field Steam Generator Solutions
Once-through steam generators (OTSG) play a critical role in enhanced oil recovery (EOR), where consistent, high-volume steam production is required to support heavy oil extraction. A continuous flow of steam heats the reservoir, which reduces viscosity. Production is more efficient, especially in demanding environments.
With a combined 130 years of experience in control systems and combined 50 years experience in steam generator technology, ACES is a leading provider of fully integrated oil field steam generator solutions. ACES’s offers options in multiple sizes and capacities and has developed top-rated, industry-leading software customers praise as the best in the market.
Steam Generators for Enhanced Oil Recovery in Heavy Oil Operations
Heavy Crude oil is viscous. To extract in an even flow, stimulation is required. Steam generators inject high-temperature steam into heavy oil reservoirs, heating the oil and reducing its viscosity, resulting in faster and more efficient extraction.
System performance is key. OTSG systems are operated in remote locations. A reliable production of steam improves outputs and maximizes extraction times in the challenging conditions. ACES builds and refurbishes the highest-quality steam generators. Coupled with their advanced, proprietary software, users experience better outputs and less downtime.
OTSG Systems vs. Traditional Boiler Systems
Traditional boiler systems are large, slower to start, and require a blowdown system that leads to higher thermal losses. OTSG systems do not require a steam drum and typically reduce or eliminate the need for traditional blowdown processes. They operate on a smaller footprint and are much faster and more flexible to operate. Unlike traditional boiler systems that need multiple circulation passes, OTSG systems convert water to steam in a single pass, creating a more efficient and reliable workflow. OTSG’s are safer than boilers for EOR application. Boilers at high pressure store extremely large quantities of energy. OTSGs do not have the large energy storage and are not subject to the violent releases that occur when boilers fail.
Once-through steam generators are widely used in heavy oil applications where high production rates are required.
Full-Service Steam Generator Solutions
In addition to building and refurbishing steam generators, ACES delivers additional support through all stages of the system lifecycle. As a full-service solution provider, their team developed in-house software, prioritizing safety, performance, and ease of use. From initial design and engineering to fabrication, programming, and ongoing service, their OTSG systems are backed by a high level of craftsmanship, technology, and expertise.
Explore Steam Generator Solutions
ACES has several OTSG systems. Some are ready to use immediately, cutting down the timeline for new projects. Explore the available sizes and capacities to determine the best solution for your enhanced oil recovery needs.
SOLD – 25 Million BTU – A practical option for operations that require reliable steam output without the scale of larger systems. It is well-suited for projects that need to balance performance and efficiency.
SOLD – 30 Million BTU – One of ACES’ ready-to-go models. Skid-mounted for faster deployment and reduced setup time in the field.
50 Million BTU – High-capacity system designed to support larger operations, and more challenging reservoir conditions with greater steam demand.
Skid-Mounted Steam Generators Ready for Deployment
Delays in oil field operations are costly. With narrow operating windows and production schedules, maximizing the performance of a reservoir is non-negotiable.
Enhanced Oil Recovery Steam Generator Solutions
ACES is ISO 9001:2015 certified for the design, development, manufacture, installation, and technical support of steam generation systems for the oil field industry worldwide. Their services and OTSG systems are currently operating in the USA, Canada, Mexico, Columbia, Venezuela, Egypt, and Kuwait.
Contact ACES to explore their steam generator offerings. Find the right solution for your enhanced oil recovery needs.